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Archive for the ‘water cooling’ Category

This film projecter is hiding an Arduino Uno that controls a water-based cooling system.

Having any kind of shop is pretty great, no matter how large it may be or where it’s located. If the shop is in an outbuilding, you get to make more noise. On the other hand, it will probably get pretty darn hot in the summer without some kind of cooling system, especially if you don’t have a window for a breeze (or a window A/C unit).

Five 55-gallon tanks of tap water are buried just outside the shop.[Curtis in Seattle] built an awesome thermal battery-based cooling system for his shop. The battery part consists of five 55-gallon drums full of tap water that are connected in series and buried a foot underground, about two feet out from the wall. There are two radiators filled with water and strapped to 20″ box fans  — one inside the shop, which sends heat from the shop into the water, and another outside that transfers heat out of the water and into the cool night air. Most summer days, the 800-square-foot shop stays at a cool 71°F (21.7°C).

We love that the controls are housed in an old film projector. Inside there’s an Arduino Uno running the show and taking input from four DS18B20 one-wire temperature sensors for measuring indoor, outdoor, battery, and ground temperatures. There are four modes accessible through the LCD menu — idle, cool the shop, recharge mode, and a freeze mode in case the outside temperature plummets. Why didn’t [Curtis in Seattle] use anti-freeze? It’s too expensive, plus it doesn’t usually get that cold. (Although we hear that Seattle got several inches of snow for Christmas.) Check it out after the break.

If you can’t just go burying a bunch of 55-gallon drums in the ground where you live, consider building a swamp cooler out of LEGO.

Thanks for the tip, [Zane Atkins]!

New Yellow Boat 3 Jet pump

Yellow Boat Maiden


First Yellow Boat failures ESC's died in both boats  very high ambient today over 31°C , at the lake, burned out FET's after all the surfing at Sumner I'm surprised after all the reliable running, still we live and learn air cooled in a closed space like the hull was a bit too good to be true.

Fitted 50 Amp water cooled ESC, which is a marinized aero ESC to Henry's boat, as the HK 50A boat ESC's don't seem that great, lots of motor noise and heating, regardless of settings it seems.

Changes:
Replaced faulty servo with metal gear type
New improvedWater cooled ESC
Water cooling for motor
Water cooling pump

Thrust vectoring modification


Thrust vectoring in action


Thrust vectoring trim tab

Archimedes screw type pump and cooling system for motor.

 Flexible coupling for thrust vectoring servo push rod.

ESC installed aft as the boat trims very bows down note the water cooling, water is pumped and scooped (when moving) from under the boat, and flows through the motor then the ESC and out of the transom so you can see that it is working.

Cooling pump switch, always turn on before launch, it takes a while to prime usually after a bit of forward motion you should see a flow from the outlet. Forward motion will also generate flow but the pump will stop over heating when you stop so you can stop and start as much as you like.
Radio is mounted to avoid water. Both servos are Turnigy 180 degree metal gear type

New Parts

H-KING 50A Fixed Wing Brushless Speed Controller
Turnigy TGY-R5180MG 180 Degree Metal Gear Analog Servo
ESC
Amp rating: 50A
Burst Rate (15sec): 55ABEC Current: 2A, 5V (Linear)
Voltage: (2-4 cell Lipo)
I added two Aluminium cooling tubes boned to its heat sink





Weight: 12g
Size: 23.2mmx12.0mmx21.6mm
Torque: 2.0kg.cm (6.0v)
Speed: 0.12sec/60deg (4.8v) - 0.10 sec/60deg (6.0v)
Voltage: 4.8-6.0vType: Analog MicroGear Train: Metal
Ball Bearing: NoLead Length: 180mm
Plug: JR/Futaba





The water pump showing the motor out on an old servo left, and the intake scoop, you can see the end of the screw


The pump used an ancient Greek idea the Archimedes' screw


This is the screw I used its for GIB board 
Principal of operation














Dec
19

Its only a tiny water Pump but Its got an enormous flow

100A ESC, 2100kv heli motor, 2200mah, 6C, water cooling, water pump Comments Off on Its only a tiny water Pump but Its got an enormous flow 

Its only a tiny water Pump but Its got an enormous flow. Cooling pump for Yellow Boat 3 COuld be a candidate for a temperature sensor and current sensor to control the pump with a trusty Arduino nano. The pump motor draws 100mA on load.
Testing YB3 in the bath its totally mental on 6 cells 569 Watts flat out nearly emptied the bath should be amusing on the lake, that said at this power level it needs the motor cooling
Its made from an old servo motor motor a small brass impeller made from sheet brass and brass tube, soldered onto the pinion. The pinion is then secured with Locktight to the motor shaft. The shaft seal is from a non drip honey bottle glued on the end of the motor.The pump body is a part out of the top of a pump bottle soap dispenser, all held together with epoxy and Fiberglass.

The little pump shifts plenty of flow though the big pipes motor first them ESC a power test will be run to evaluate the performance of the cooling system, it seems to prime its self Ok. There is a rectangular scoop on the outside of the hull to help the flow when the boat is traveling. Having a pump means the temp won't overshoot after a fast run and stop like it would if it were only a scoop or tap from the jet unit nozzel.

Another tiny pump probably much more expensive than mine

http://www.simplypumps.com/miniaturepumps-pictures.htm








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