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Archive for the ‘rack and pinion’ Category

Would you like to know the great thing about this community we have here? All the spitballing that goes on every day in the comments, the IO chat rooms, and in the discussion threads of thousands of projects. One of our favorite things about the Hackaday universe is that we help each other out, and because of that, our collective curiosity pushes so many designs forward.

[Gurpreet] knows what we’re talking about. He’s back with version two of his self-playing kalimba, driven as strongly as ever by the dulcet tones of the Avatar theme. Now the robo-kalimba is rocking two full octaves, and thanks to your comments and suggestions, has relocated the servos where they can’t be picked up by the soundboard.

We gasped when we saw the new mechanism — a total of 15 rack and pinion linear actuators that make the kalimba look like a tiny mechanical pipe organ. Now the servos float, fixed into a three-part frame that straddles the sound box. [Gurpreet] melted servo horns to down to their hubs rather than trying to print something that fits the servos’ sockets.

Thumb your way past the break to check out the build video. [Gurpreet] doesn’t shy away from showing what went wrong and how he fixed it, or from sharing the 3D printering sanity checks along the way that kept him going.

Plucking kalimba tines is a difficult problem to solve because they’re stiff, but with timbre sensitive to many degrees of pressure. A slightly easier alternative? Make a toy player piano.

This little DIY 64×64 graphical printer by [Egor] is part pen plotter in design, somewhat dot matrix-ish in operation, and cleverly designed to use unmodified 9G servos. The project page is all in Russian (translation to English here) but has plenty of photos that make the operation and design clear. Although nearly the entire thing is made from laser-cut wood, [Egor] says that a laser cutter is optional equipment. The first version was entirely cut with hand tools.

screenshot-2016-12-06-10-49-13Small DIY CNC machines driven over a serial line commonly use Arduinos and CD-ROM drive guts (like this Foam Cutter or this Laser Paper Cutter) but this build uses its own custom rack-and-pinion system, and has some great little added details like the spring-loaded clip to hold paper onto the print pad.

The frame and parts (including all gears) are laser-cut from 4 mm plywood and the unit is driven by three small servos. A simple Java program processes images and an Arduino UNO handles the low-level control. A video of everything in action is embedded below.

Speaking of rack-and-pinion setups using cheap servos, that idea was taken to the next level by this design for a 3-D printed linear actuator that uses unmodified servos.


Filed under: Arduino Hacks, cnc hacks


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