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Archive for the ‘OBDII’ Category

If you are working with OBD2 hardware or software, it’s easy enough to access test data, simply plug into a motor vehicle with an OBD2 socket. If, however, you wish to test OBD2 software under all possible fault conditions likely to be experienced by an engine, you are faced with a problem in that it becomes difficult to simulate all faults on a running engine without breaking it. This led [Fixkick] to create an OBD2 simulator using a secondhand Ford ECU supplied with fake sensor data from an Arduino to persuade it that a real engine was connected.

The write-up is quite a dense block of text to wade through, but if you are new to the world of ECU hacking it offers up some interesting nuggets of information. In it there is described how the crankshaft and camshaft sensors were simulated, as well as the mass airflow sensor, throttle position, and speedometer sensors. Some ECU inputs require a zero-crossing signal, something achieved with the use of small isolating transformers. The result is a boxed up unit containing ECU and Arduino, with potentiometers on its front panel to vary the respective sensor inputs.

We’ve brought you quite a few OBD2 projects over the years, for example, there was this LED tachometer, and a way into GM’s OnStar.

Thanks [darkspr1te] for the tip.

Filed under: Arduino Hacks, car hacks

I am a crappy software coder when it comes down to it. I didn’t pay attention when everything went object oriented and my roots were always assembly language and Real Time Operating Systems (RTOS) anyways.

So it only natural that I would reach for a true In-Circuit-Emulator (ICE) to finish of my little OBDII bus to speed pulse generator widget. ICE is a hardware device used to debug embedded systems. It communicates with the microcontroller on your board, allowing you to view what is going on by pausing execution and inspecting or changing values in the hardware registers. If you want to be great at embedded development you need to be great at using in-circuit emulation.

Not only do I get to watch my mistakes in near real time, I get to make a video about it also.

Getting Data Out of a Vehicle

I’ve been working on a small board which will plug into my car and give direct access to speed reported on the Controller Area Network (CAN bus).

To back up a bit, my last video post was about my inane desire to make a small assembly that could plug into the OBDII port on my truck and create a series of pulses representing the speed of the vehicle for my GPS to function much more accurately. While there was a wire buried deep in the multiple bundles of wires connected to the vehicle’s Engine Control Module, I have decided for numerous reasons to create my own signal source.

At the heart of my project is the need to convert the OBDII port and the underlying CAN protocol to a simple variable representing the speed, and to then covert that value to a pulse stream where the frequency varied based on speed. The OBDII/CAN Protocol is handled by the STN1110 chip and converted to ASCII, and I am using an ATmega328 like found on a multitude of Arduino’ish boards for the ASCII to pulse conversion. I’m using hardware interrupts to control the signal output for rock-solid, jitter-free timing.

Walk through the process of using an In-Circuit Emulator in the video below, and join me after the break for a few more details on the process.

The Hardware

I revised the board since the last video and removed the support for the various protocols other than CAN, which is the non-obsolete protocol of the bunch. By removing a bunch of parts I was able to change the package style to through-hole which is easier for many home hobbyists, so you can leave the solder-paste in the ‘fridge.

The “Other Connector” on your Arduino

Unlike the Arduino which is ready to talk to your USB port when you take it out of the box, the ATmega chips arrive without any knowledge of how to go and download code, in other words it doesn’t have a boot loader. Consequently I have the In-Circuit-Serial-Programming (ICSP) pins routed to a pin header on my board so that I can program the part directly.

On this connector you’ll find the Reset line, which means with this header I can use a true ICE utilizing the debugWIRE protocol. Since the vast majority of designs that use an AVR chip do not repurpose the reset pin for GPIO, it is a perfect pin to use for ICE. All of the communications during the debug process will take place on the reset pin.

Enter the ICE

When designing a computer from scratch there is always the stage where nothing yet works. Simply put, a microprocessor circuit cannot work until almost every part of the design works; RAM, ROM, and the underlying buses all need to (mostly) work before simple things can be done. As a hardware engineer by trade I would always reach for an ICE to kick off the implementation; only after the Beta release would the ICE start to gather dust in the corner.

In the case of the ATmega, the debugging capabilities are built into the microcontroller itself. This is a much more straightforward implementation than the early days when we had to have a second isolated processor running off-board with its own local RAM/ROM.

One note mentioned in the video is that a standard Arduino’ish board needs to have the filter capacitors removed from the RESET line to allow the high speed data on the line for its debugWIRE usage.

The ICE I am using here is the one made by Atmel, and is compatible with Atmel Studio, there are also other models available such as the AVR Dragon.


The ICE allows us to download and single step our code while being able to observe and overwrite RAM and I/O Registers from the keyboard. We are able to watch the program step by step or look underneath at the actual assembly code generated by the compiler. We can watch variables and locations directly in RAM or watch the C language counterparts. It’s also possible to jump over a sub-routine call in the instance of just wanting to see the result without all of the processing.

It’s worth your time to see even a glimpse of the capabilities of an ICE in action. I recommend that you watch the video where the debugging begin.

Final Words

This video was really about finishing the OBDII circuit so I didn’t really have the time to go over everything an ICE can do, maybe I will do a post dedicated to just the ICE and development environment next time.

Filed under: Arduino Hacks, Hackaday Columns, Microcontrollers, Skills

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