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Archive for the ‘flexible PCB’ Category

We all have a gaming system in our pocket or purse and some of us are probably reading on it right now. That pocket space is valuable so we have to budget what we keep in there and adding another gaming system is not in the cards, if it takes up too much space. [Kevin Bates] budgeted the smallest bit of pocket real estate for his full-size Arduboy clone, Arduflexboy. It is thin and conforms to his pocket because the custom PCB uses a flexible substrate and he has done away with the traditional tactile buttons.

Won’t a flexible system be hard to play? Yes. [Kevin] said it himself, and while we don’t disagree, a functional Arduboy on a flexible circuit makes up for practicality by being a neat manufacturing demonstration. This falls under the because-I-can category but the thought that went into it is also evident. All the components mount opposite the screen so it looks clean from the front and the components will not be subject to as much flexing and the inputs are in the same place as a traditional Arduboy.

cost = low, practicality = extremely low, customer service problems = high

     ~[Kevin Bates]

These flexible circuit boards use a polyimide substrate, the same stuff as Kapton tape, and ordering boards is getting cheaper so we can expect to see more of them popping up. Did we mention that we currently have a contest for flexible circuits? We have prizes that will make you sing, just for publishing your flex PCB concept.

[Thank you for the tip, c00p3r]

[Micah Elizabeth Scott] needed a custom USB keyboard that wrapped around a post. She couldn’t find exactly what she wanted so she designed and printed it using flexible Nijaflex filament. You can see the design process and the result in the video below.

The electronics rely on a Teensy, which can emulate a USB keyboard easily. The keys themselves use the old resistor divider trick to allow one analog input on the Teensy to read multiple buttons. This was handy, but also minimized the wiring on the flexible PCB.

The board itself used Pyralux that was milled instead of etched. Most of the PCB artwork was done in KiCAD, other than the outline which was done in a more conventional CAD program.

We always enjoy seeing practical use of hacker-grade 3D printers. After all, there are only so many keychains you can make. Of course, you probably don’t need exactly this keyboard layout. But the techniques of creating the flexible PCB, printing the keypad itself and integrating everything with the electronics would be a great road map for any similar project.

As far as we can tell, the cat made no actual contribution to the final design. Unless you count inspiring flexibility, perhaps.

We’ve seen people make the actual PCBs using Pyralux and Ninjaflex as an etch resist if you don’t want to mill the boards. This isn’t the first time we’ve seen a Teensy pressed into keyboard controller service, either.

Thanks [Kyle] for the tip.


Filed under: 3d Printer hacks, Arduino Hacks, ARM


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