Planet Arduino

If you collect trading cards of any kind, you know that storage quickly becomes an issue. Just ask [theguymasamato]. He used to be really into trading cards, and got back into it when his kids caught the bug. Now he’s sitting on 10,000+ cards that are largely unorganized except for a few that made it into sleeve pages.  They tried to go through them by hand, but only ended up frustrated and overwhelmed. Then he found out about [Michael Portera]’s Pi-powered LEGO card sorter and got all fired up to build a three-part system that feeds cards in one by one, scans them, and sorts them into one of 22 meticulously-constructed cardboard boxes.

[theguymasamato]’s card sorter is the last stop for a card after the feeder has fed it in from the pile and the scanner has scanned it. The sorter lazy Susans around on a thrust bearing, which is driven by a 3D printed drive wheel attached to a stepper. The stepper is controlled with an Arduino.

Here’s where it gets crazy: the drive wheel and timing belt are made from the flutes of corrugated cardboard. As in, he used that wavy bit in the middle as gear teeth. Every one of those cardboard teeth is fortified with wood glue, a time-consuming process he vows to never repeat. Instead, [theguymasamato] recommends using shims to shore them up as he did in the card feeder. The whole thing was originally going to be made from cardboard. It proved to be too mushy to support the thrust bearing, so [theguymasamato] switched to MDF.

Right now, the sorter is homed via button press, but future plans for the device include an IR break beam switch. We’re excited for the scanner and can’t wait to see the whole system put together. While [theguymasamato] works on that, position yourself past the break to watch the build video.

If you collect trading cards of any kind, you know that storage quickly becomes an issue. Just ask [theguymasamato]. He used to be really into trading cards, and got back into it when his kids caught the bug. Now he’s sitting on 10,000+ cards that are largely unorganized except for a few that made it into sleeve pages.  They tried to go through them by hand, but only ended up frustrated and overwhelmed. Then he found out about [Michael Portera]’s Pi-powered LEGO card sorter and got all fired up to build a three-part system that feeds cards in one by one, scans them, and sorts them into one of 22 meticulously-constructed cardboard boxes.

[theguymasamato]’s card sorter is the last stop for a card after the feeder has fed it in from the pile and the scanner has scanned it. The sorter lazy Susans around on a thrust bearing, which is driven by a 3D printed drive wheel attached to a stepper. The stepper is controlled with an Arduino.

Here’s where it gets crazy: the drive wheel and timing belt are made from the flutes of corrugated cardboard. As in, he used that wavy bit in the middle as gear teeth. Every one of those cardboard teeth is fortified with wood glue, a time-consuming process he vows to never repeat. Instead, [theguymasamato] recommends using shims to shore them up as he did in the card feeder. The whole thing was originally going to be made from cardboard. It proved to be too mushy to support the thrust bearing, so [theguymasamato] switched to MDF.

Right now, the sorter is homed via button press, but future plans for the device include an IR break beam switch. We’re excited for the scanner and can’t wait to see the whole system put together. While [theguymasamato] works on that, position yourself past the break to watch the build video.

There’s not much time left now. If you’re going to put something together to give the youngsters some night terrors in exchange for all that sweet candy, you better do it quick. This late to the game you might not have time to do anything too elaborate, but luckily we’ve come across a few quick Halloween hacks that can get you some pretty cool effects even if it’s only a few hours before the big night.

As a perfect example, these LED “blinking eyes” were created by [Will Moser]. Using nothing more exotic than some bare LEDs, an Arduino, and a cardboard box, these little gadgets can quickly and easily be deployed in your windows or bushes to produce an unsettling effect after the sun goes down. Thanks to the pseudorandom number generator in the Arduino code, the “eyes” even have a bit of variability to them, which helps sell the idea that your Halloween visitors are being watched by proper creatures of the night.

The hardware side of this project is very simple. [Will] takes a container such as a small cardboard box and cuts two holes in it to serve as the eyes. He notes that containers which are white or reflective on the inside work best. You’ll want to get a little artistic here and come up with a few different shaped sets of eyes, which is demonstrated in the video after the break. Inside each box goes a colored LED, wired back to the Arduino.

For the software, [Will] is using a floating analog pin as a source of random noise, and from there comes up with how often each LED will blink on and off, and for how long. Both the hardware and software sides of this project are perfect for beginners, so it might be a good way to get the Little Hackers involved in the festivities this year; if you’re the type of person who enjoys replicating small humans in addition to creeping them out.

LEDs seem to be the hacker’s decoration of choice come Halloween, from wearable LED eyes to remote controlled illuminated pumpkins.

We’ll admit it: sometimes we overthink things. We imagine some of you are the same way; there seems to be something in the hacker mentality that drives us to occasionally over-engineer ideas to the point of unrecognizability. There’s nothing inherently wrong with this, but sometimes it does keep us from seeing easier solutions.

For example, the very slick looking personalized LED sign (Google Translate) that [Clovis Fritzen] recently wrote in to share with us. If we were tasked with creating something like this there would certainly have been a 3D printer and likely a CNC involved before all was said and done, and a few days later we’d still be working out the bugs in our OpenSCAD code. But his approach is very different. Fantastically simple and constructed largely from household items, this is a good project to keep the Junior Hackers entertained on a rainy weekend.

The first step of the process is to draw out the characters you want onto a piece of cardboard, and then carefully cut it out. If you’re worried that you’re not particularly artistic, this step will go a bit better if you print out the design and tape the paper over the cardboard to serve as a template. Once you’ve got your design cut out, you glue or tape a piece of standard printer paper over it. This is the face of the display; it just needs to be lit from behind.

If you wanted to make a sign that was just a single color and didn’t have individually addressable elements, then it would be enough to illuminate the whole cutout with a single light source. But where’s the appeal in that? As [Clovis] shows, you can get much better results by constructing a segmented box, with one LED in each cell. By wiring each LED to a pin on an Arduino or other microcontroller, you’ll have control over the color and brightness of each section of the sign.

Of course, if you’re not big on the whole cardboard aesthetic, you could even recreate this design with the aforementioned CNC and 3D printer. [Clovis] shows how the basic concept works, and that it can be scaled pretty easily depending on the kind of materials you have access to.

[Dickel] always liked tracked vehicles. Taking inspiration from the ‘Peacemaker’ tracked vehicle in Mad Max: Fury Road, he replicated it as the Mad Mech. The vehicle is remote-controlled and the tank treads are partly from a VEX robotics tank tread kit. Control is via a DIY wireless controller using an Arduino and NRF24L01 modules. The vehicle itself uses an Arduino UNO with an L298N motor driver. Power is from three Li-Po cells.

The real artistic work is in the body. [Dickel] used a papercraft tool called Pepakura (non-free software, but this Blender plugin is an alternative free approach) for the design to make the body out of thin cardboard. The cardboard design was then modified to make it match the body of the Peacemaker as much as possible. It was coated in fiberglass for strength, then the rest of the work was done with body filler and sanding for a smooth finish. After a few more details and a good paint job, it was ready to roll.

There’s a lot of great effort that went into this build, and [Dickel] shows his work and process on his project page and in the videos embedded below. The first video shows the finished Mad Mech being taken for some test drives. The second is a montage showing key parts of the build process.

Paper and cardboard are very versatile and accessible materials for making things. It’s what was used to do some target practice with this working paper and cardboard gun. With the right techniques foam core can be worked into an astonishing variety of shapes, and we also made a case for the value of a desktop vinyl cutter on any well-equipped hacker’s workbench.

[Dickel] always liked tracked vehicles. Taking inspiration from the ‘Peacemaker’ tracked vehicle in Mad Max: Fury Road, he replicated it as the Mad Mech. The vehicle is remote-controlled and the tank treads are partly from a VEX robotics tank tread kit. Control is via a DIY wireless controller using an Arduino and NRF24L01 modules. The vehicle itself uses an Arduino UNO with an L298N motor driver. Power is from three Li-Po cells.

The real artistic work is in the body. [Dickel] used a papercraft tool called Pepakura (non-free software, but this Blender plugin is an alternative free approach) for the design to make the body out of thin cardboard. The cardboard design was then modified to make it match the body of the Peacemaker as much as possible. It was coated in fiberglass for strength, then the rest of the work was done with body filler and sanding for a smooth finish. After a few more details and a good paint job, it was ready to roll.

There’s a lot of great effort that went into this build, and [Dickel] shows his work and process on his project page and in the videos embedded below. The first video shows the finished Mad Mech being taken for some test drives. The second is a montage showing key parts of the build process.

Paper and cardboard are very versatile and accessible materials for making things. It’s what was used to do some target practice with this working paper and cardboard gun. With the right techniques foam core can be worked into an astonishing variety of shapes, and we also made a case for the value of a desktop vinyl cutter on any well-equipped hacker’s workbench.

NYC beaches are where tropical beaches addicted to meth go to die. So says [Vije Miller] in his write-up for his Arduino sand matrix printer. It’s a clever idea, five servo-operated cardboard plungers that indent a pattern of dots in the sand as the device is pulled forward, resulting in something not unlike a dot matrix printer that can write messages in the sand.

He’s submitted it to us as a Fail Of The Week, because it doesn’t do a very good job of writing in the sand, and it’s burned out a servo. But we feel this isn’t entirely fair, because whether or not it has delivered the goods it’s still an excellent build. Cardboard isn’t a material we see much of here at Hackaday, but in this case he’s mastered it in a complex mechanism that while it may have proved a little too flexible for the job in hand is nevertheless a rather impressive piece of work.

You can see a brief video below the break showing it in action. He tells us his motivation has waned on this project, and expresses the hope that others will take up the baton and produce a more viable machine.

This may be our first sand matrix printer, but it’s not our first sand 3D printer.

Fail of the Week is a Hackaday column which celebrates failure as a learning tool. Help keep the fun rolling by writing about your own failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Google showed the world that you could make a virtual reality headset from cardboard. We figure that might have been [Uladz] inspiration for creating a robotic arm also made out of cardboard. He says you can reproduce his design in about two hours.

You’ll need an Arduino and four hobby servo motors. The cardboard doesn’t weigh much, so you could probably use fairly small motors. In addition to the cardboard, there’s a piece of hardboard for the base and a few metal clips. You can control it all from the Arduino program or add an IR receiver if you want to run it by remote control. There’s a video of the arm–called CARDBIRD–in action, below.

If you want to build something more robust, we’ve looked at some serious arms before. If you want to go big, we’ve seen that before, too. But every project has to start somewhere, and a cardboard mock-up is one of our favorite things.