Planet Arduino

[Nick] does a lot of custom work with vacuum tubes. So much so that he builds his own vacuum tubes of various shapes, sizes, and functions right on his own workbench. While the theory of vacuum tubes is pretty straightforward, at least to those of us who haven’t only been exposed to semiconductors, producing them requires some specialized equipment. A simple vacuum won’t get you all the way there, and the complexity of the setup that’s needed certainly calls for some automation.

The vacuum system that [Nick] uses involves three sections separated by high-vacuum valves in order to achieve the pressures required for vacuum tube construction. There’s a rough vacuum section driven by one pump, a high vacuum section driven by a second pump, and a third section called the evac port where the tube is connected. Each second must be prepared properly before the next section can be engaged or disengaged. An Arduino Pro is tasked with all of this, chosen for its large amount of ADC inputs for the instrumentation monitoring the pressures in each section, as well as the digital I/O to control the valves and switches on the system.

The control system is built into a 19-inch equipment rack with custom faceplates which outline the operation of the vacuum system. A set of addressable LEDs provide the status of the various parts of the system, and mechanical keyboard switches are used to control everything, including one which functions as an emergency stop. The automation provided by the Arduino reduces the chances for any mistakes to be caused by human error, allows the human operator to focus on other tasks like forming the glass, and can also react much faster to any potentially damaging situations such as the high-pressure pump being exposed to atmospheric pressure.

[Nick] might look a little familiar to some of us as well. If you can’t quite place him, he did a talk at Hackaday Supercon 2022 detailing all of the intricacies of building one’s own vacuum tubes. Since getting into the somewhat niche field of constructing vacuum tubes, he’s gone on to produce all kinds of specialty devices and his YouTube channel is definitely worth a watch.

Thanks to [M] for the tip!

There was a time when people like us might own a tube tester and even if you didn’t, you probably knew which drug store had a tube testing machine you could use for free. We aren’t sure that’s a testament to capitalistic ingenuity or an inditement of tube reliability — maybe both. As [Usagi] has been working on some tube-based projects, he decided he needed a tester so he built one. You can see the results in the video, below.

The tester only uses 24V, but for the projects he’s building, that’s close to the operation in the real circuits. He does have a traditional tube tester, but it uses 100s of volts which is a different operating regime.

The bulk of the circuit is creating the voltages required, including a 555 charge pump to generate around -10V. The tube is wired up in a particular configuration and the Arduino makes a few measurements while changing the operating bias conditions. The converter goes through a voltage divider so the maximum 24 volts won’t overload the Arduino.

Grabbing the data into a spreadsheet allowed some curve tracing which looked useful for matching. However, as [Usagi] points out, the tester is very specific to his application. He has plans to maybe make a more general-purpose tube tester.

One of the problems with a truly general-purpose tube tester is connecting to the different pinouts. Punched cards offered one answer. If you don’t remember tube testers in drug stores, you might find that TV repair, at one time, was a big business.